Integrated Kanban System (IKS)

What is IKS?

  • IKS is a software solution to support manual Kanban Systems and to start with electronic Kanban
  • IKS enables to implement a complete PULL System in your supply chain with the help of the Kanban principles in the whole Supply-Chain – starting with your Suppliers, making production and deliver to your customers
  • IKS is not only a Software to calculate Kanbans and to print the cards, it helps a lot to make your Kanban processes easier, faster and in the end better !!

Here you will find a comparison between a manual and an electronic Kanban System!

Which Types of Kanban are supported by IKS?

Learn more about Kanban Types and the corresponding IKS support!

Kanban Supply Chain (click to enlarge)


What IKS can do for you?

My Kanban System
  • Management of all Kanban Data and Kanban Loops
  • Help to calculate the amount of Kanbans needed
  • Fast Kanban card printing (individual Kanban card Layouts and shelf labels)
  • Tracking of Kanban Movements with standard Barcode Readers
  • Monitoring of the actual and historical Kanban situation (Inventory, empty Kanbans, Kanbans in transport etc.)
  • Dynamic electronic Kanban Board for visualising and prioritising the Kanban Orders in real-time (answers the question what needs to be produced next?)
  • Connects your Suppliers with Fax or E-Mail
    Web-Portal
  • Web-Portal to connect suppliers, different sites, external warehouses or customers through the Internet
  • Universal interface to existing ERP-Systems
  • Management of demand peaks and fast adaption of the amount of Kanbans
  • Further on manifoldly functions to support the Kanban processes (missing cards,…)
  • Early Warning System to detect material shortages and and late deliveries
  • Analysis of Inventory and consumption based on historical transactions
  • Analysis of lead times based on historical transactions
    Analyzer
  • Kanban calculation based on demand plans and bill of material (BOM)

What are the strengths of IKS?

  • Easy to manage all Kanban Data and very user friendly
  • Fast implementation and low training effort needed
  • Support of all types of Kanban
  • Extensive functions realized based on the experience of Lean Experts
  • High flexibility in configuring your individual processes
    Kanban Monitor
  • Fast implementation of individual customer requirements

By implementing a Kanban system with IKS support, the following results have been achived by our customers:

  • Reduction of inventory about 20 – 80%
  • Reduction of lead times about 10 – 90%
  • Increasing of Inventory Turns about 30 – 100%
  • Increasing of delivery reliability up to > 98%
    Anaylsis Chart
  • Reduction of needed floor space about 10 – 80%
  • Increasing of material availability up to 100%
  • Reduction of line-stoppages down to 0%
  • Increasing of productivity about 10 – 50%